MXB-DU Oilless Bearing SF-1 Bushing High-Temperature Resistance

SF stands for three-layer composite, namely steel plate layer, copper powder layer and plastic layer. The steel plate layer plays the role of assembly positioning and bearing pressure; the copper powder layer plays the role of connecting plastic and auxiliary friction reduction; the plastic layer plays the role of wear resistance and self-lubrication. Its advantages are that it can also self-lubricate without oil, low noise during operation, thin-walled design structure with small volume, and wear resistance can be maintained for a long time without wear. It is a new type of bearing that replaces needle roller bearings, oil-containing bearings, and copper alloy bearings.

The advantages of SF series bearings are the use of high-end equipment in the production process, strong automated production capacity, small product wall thickness tolerance, high precision, advanced product formula technology, and can conduct working condition simulation tests according to customer personalized needs. Product quality and research and development technology are at the international advanced and domestic leading level.

Features

A three-layer composite product with a steel base, a bronze sintered layer, and a PTFE resin layer containing fillers.
Simple type with thin wall thickness.
Shows a stable low friction coefficient under heavy load and low speed conditions, and excellent wear resistance.
When used with lubricant, it can be used with a high PV value even in the medium and high speed range.
Excellent chemical resistance.

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Product Introduction
Parameter
Material Description
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Product Features

1 Can work for a long time under oil-free conditions.

2 More suitable for low-speed and heavy-load workingconditions, with good wear resistance and extremely low frict.

3 Suitable for situations where oil film is difficult to form, such as reciprocating, rotating and intermittent movements.

4 Resistant to corrosion and oxidation.

5 Maintenance-free and long service life.

Why Choose Oilless Bearings

Reduce Manufacturing costs

There is no need for oil supply device, oil injection hole or oil groove processing, which can greatly save manufacturing costs.

Reduce Operating Costs

It greatly reduces the usage of lubricating oil, reduces equipment maintenance, and avoids hidden dangers caused by insufficient oil supply, effectively reducing operating costs.

Shorten Design Time

The oil-free design simplifies the product structure and effectively saves design time. We are professional ODM Suppliers of DU Oilless Bearing SF-1 Bushing High-Temperature Resistance

Conducive To Environmental Protection

No waste oil recycling is required, which is also beneficial to environmental protection.

Application Fields

High Temperature

·Steel factory

·Smelting furnace

·Drying equipment

·Baking oven

·Heat controller

Water Proof

·Dam gate

·Water pump

·Fluid switch structure

·Offshore structures

·Dock and silt machine equipment

Chemical Industry

·Chemical factory

·Electroplating equipment

·Wastewater treatment equipment

·Dyeing machinery

·Oil and chemical refining equipment

Energy

·Wind power

·New energy

Ship

·Deck crane

·Anchor

·Hatch cover

·Rudder arm

·Lifting machinery and lifting ring equipment

Automobile Manufacturing

·Stamping mold

·Welding structure

·Painting and drying line

·Metal conveyor belt

·Machine tools

Heavy Industry

·Steel pipe factory machinery

·Tire and paper mills

·Power plant

·Connecting toggle of mold injection machinery

Construction, Mining, Loading

·Mixers, grinders, pulverizers

·Construction machinery

·Mining equipment

·Connecting rod bearings

Bridges and Lift Rails

·Bridge bearings

·Beams, bridges, suspension bridges

·Nuclear energy related reactors

·Steam generator

Oil-free bushing life (wear) calculation

The life of oil-free bushings depends on the amount of wear. The calculation of the amount of wear varies greatly depending on the surface pressure, sliding speed, motion form, lubrication conditions, surface roughness of the matching shaft, etc.

From the perspective that the amount of wear is proportional to the load and sliding distance, the following formula is usually used to calculate the amount of wear. Please consider it as a standard when selecting.

Estimated wear amount(mm) W=K*1×P×V×T
Wear ratio K: mm/(N/mm²·m/s·Hr)
Design surface pressure P: N/mm²
Slide speed V: m/s
Friction time T: Hr-hr
*1Approximate standard of wear ratio

Lubrication conditions	mm/ (N/mm2·m/s·Hr)	mm/ (kgf/cm2·m/min·Hr)
No lubrication	3×10-3~6×10-4	1~5×10-6
Regular lubrication	3×10-4~6×10-5	1~5×10-7
Grease	3×10-5~6×10-6	1~5×10-8

Product processing flow

SF-1 Bearing Processing Process

SF-1 Material Processing Process

unit:mm

I.D.after fixed	D		Shaft Dia.		Housing Bore H7	Waill Thickness	f1	f2	L 0 d≤Φ30 L-0.3 -0.40 d>Φ30 L-0.4
I.D.after fixed	D		Shaft Dia.		Housing Bore H7	Waill Thickness	f1	f2	6	8	10	12	15	20	25	30	40	50	60	70	80	90	100	115
5.990 6055	8	+0.055 +0.025	6	-0013 -0.028	8 +0.015				•	•	•
7.990 8.055	10	+0.055 +0.025	8	-0.013 -0.028	10 +0.015				•	•	•	•	•
9.990 10.058	12	+0.065 +0.030	10	-0016 -0.034	12 +0.018					•	•	•	•
11.990 12.058	14	+0.065 +0.030	12	-0.016 -0.034	14 +0.018	0.980	0.6	0.3		•	•	•	•	•	•
13.990 14.058	16	+0.065 +0.030	14	-0.016 -0.034	16 +0.018	1.005	0.6	0.3			•	•	•	•	•
14.990 15.058	17	+0.065 +0.030	15	-0.016 -0.034	17 +0.018						•	•	•	•	•
15.990 16.058	18	+0.065 +0.030	16	-0.016 -0.034	18 +0.018						•	•	•	•	•
16.990 17.061	19	+0.075 +0.035	17	-0.016 -0.034	19 +0.021						•	•		•
17.990 18.061	20	+0.075 +0.035	18	-0.016 -0.034	20 +0.021						•	•	•	•	•
19.990 20.071	23	+0.075 +0.035	20	-0.020 -0.041	23 +0.021						•	•	•	•	•	•
21.990 22.071	25	+0.075 +0.035	22	-0.020 -0.041	25 +0021	1.475	0.6	0.4				•	•	•	•	•
23.990 24.071	27	+0.075 +0 035	24	-0.020 -0 041	27 +0.021	1.505	0.6	0.4					•	•	•	•
24.990 25.071	28	+0.075 +0.035	25	-0.020 -0 041	28 +0-021								•	•	•	•	•
27.990 28.085	32	+0.085 +0.045	28	-0.020 -0.041	32 +0 025								•	•	•	•	•
29.990 30.065	34	+0.085 +0.045	30	-0.020 -0.041	34 +0 025							•	•	•	•	•	•
31.990 32.065	36	+0.085 +0.045	32	-0.025 -0.050	36 +0-025	1.970	1.2	0.4						•		•	•
34 990 35.065	39	+0.085 +0.045	35	-0.025 -0.050	39 +0025	2.005	1.2	0.4						•	•	•	•	•
37.990 38.065	42	+0.085 +0.045	38	-0.025 -0.050	42 +0.025											•	•
39.990 40.066	44	+0.085 +0.045	40	-0.025 -0.050	44 +0.025									•	•	•	•	•
44 990 45.105	50	+0.085 +0.045	45	-0.025 -0.050	50 +0.025									•	•	•	•	•
49.990 50.110	55	+0.100 +0.055	50	-0.030 -0 060	55 +0030									•		•	•	•	•
54.990 55.110	60	+0.100 +0.055	55	-0.030 -0.060	60 +0030											•	•	•	•
59.990 60.110	65	+0.100 +0.055	60	-0.030 -0.060	65 +0030	2.460 2.505	1.8	0.6								•	•	•	•	•
64.990 65.110	70	+0.100 +0 055	65	-0.030 -0.060	70 + 0.030											•	•	•	•	•
69.990 70 110	75	+0.100 +0.055	70	-0030 -0 060	75 +0.030												•	•	•	•	•
74.990 75.110	80	+0.100 +0 055	75	-0.030 -0.060	80 +0.030												•	•	•	•	•
80.020 80.155	85	+0.120 +0.070	80	-0.035	85 +0.030												•	•	•	•	•	•	•
85.020 85.155	90	+0.120 +0.070	85	-0.035	90 +0.035														•		•		•
90.020 90.155	95	+0.120 +0.070	90	-0.005	95 +0.035													•	•		•		•
95.020 95.1SS	100	+0.120 +0070	95	-0.035	100 +0.035	2.440 2.490	1.8	0.6										•	•		•	•	•
100.020 100.155	105	+0.120 +0.070	100	-0.035	105 +0035													•	•		•			•
105.020 105.155	110	+0.120 +0.070	100	-0.035	110 +0035														•		•	•		•
110.020 110.155	115	+0.120 +0.070	110	-0.035	115 +0035														•		•	•		•
120.070 120.210	125	+0.170 +0.100	120	-0.040	125 +0035														•		•	•	•
125.070 125.210	130	+ 0170 +0.100	125	-0.040	130 +0.040														•				•	•
130.070 130.210	135	+0.170 +0.100	130	-0.040	135 +0.040														•		•	•	•
140.070 140 210	145	0+.170 +0.100	140	-0.040	145 +0.040	2.415 2.465	1.8	0.6											•		•	•	•
150.070 150.210	155	+0.170 +0.100	150	-0.040	155 +0.040														•		•	•	•
160.070 160.210	165	+0.170 +0.100	160	-0.040	165 +0.040														•		•		•	•
180.070 180.216	185	+0.210 +0.130	180	-0.046	185 +0.046																•		•

SUBMIT

About US

Zhejiang Mingxu Machinery Manufacturing Co., Ltd. Zhejiang Mingxu Machinery Manufacturing Co., Ltd., formerly known as Jiashan Mingxu Precision Machinery Factory, was founded in 2011. The company is located in the hinterland of the Yangtze River Delta Integrated Development Demonstration Zone, with location and convenient transportation. With more than ten years of manufacturing and R&D experience, the company has been deeply involved in the development and production of solid lubricating bearings, skateboards, slideways, and sliders. ODM Suppliers and Company of DU Oilless Bearing SF-1 Bushing High-Temperature Resistance in China. The product manufacturing adopts modern automation equipment, strictly implements the ISO2000 quality management system standard, and the main processes are processed by high-precision CNC machines. The company's main products cover a series of products such as JDB solid inlaid self-lubricating bearings, steel-copper sintered bearings, SF-1 self-lubricating bearings, SF-2 boundary self-lubricating bearings, and FB090 copper bearings. Widely used in automobile industry, construction machinery, metallurgical equipment, mining machinery, injection molding, mold, textile, printing and many other machinery manufacturing fields; Till now, the company's products have spread all over China and exported to many foreign countries, and are deeply recognized and loved by domestic and foreign customers.

Mingxu Machinery adheres to the service tenet of "quality-oriented high-quality service", and strive to provide customers with professional products and services. Supply Wholesale MXB-DU Oilless Bearing SF-1 Bushing High-Temperature Resistance. The company will continue to introduce talents, improve the management mechanism, integrity, development, innovation, and strive to build a world-class brand.

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Product knowledge

What testing methods are used to assess the high-temperature performance and reliability of the Oilless Bearing SF-1 Bushing High-Temperature Resistance?

High-Temperature Endurance Testing: This entails subjecting the SF-1 Bushing to non-stop or cyclic high-temperature situations for an extended period to assess its performance below sustained thermal strain.

Thermal Cycling Tests: These tests simulate the temperature fluctuations that the bearing may also enjoy throughout real operation. The bushing is subjected to repeated cycles of heating and cooling to assess its potential to resist thermal shocks.

Friction and Wear Testing at Elevated Temperatures: This includes measuring the coefficient of friction and put on prices of the SF-1 Bushing under high-temperature situations.

Material Analysis: Chemical and metallurgical analyses are carried out to assess the integrity of the substances used inside the bushing after publicity to excessive temperatures.

Thermal Expansion Testing: This evaluates the dimensional balance of the Oilless Bearing SF-1 Bushing at exclusive temperatures. The coefficient of thermal enlargement is an crucial element to remember, specifically in programs with varying temperature conditions.

Lubrication Performance Tests: Assess the effectiveness of lubrication in high-temperature environments. This can also encompass comparing the overall performance of stable lubricants or unique high-temperature lubricants designed for the SF-1 Bushing.

Load and Wear Testing: High-temperature load assessments measure the bearing's ability to hold hundreds at elevated temperatures with out immoderate put on. This is crucial for applications in which the bearing is subjected to both excessive temperatures and heavy masses.

Vibration and Shock Testing: Evaluates the SF-1 Bushing's response to vibrations and shocks beneath high-temperature conditions, ensuring its balance and reliability in dynamic operating environments.

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